Core Mechanical Components

🔷Product Overview

• Machined aluminum heatsinks are created from solid aluminum blocks, extrusions, forged, etc, using CNC milling, turning, or drilling.
• This method delivers precise dimensions, smooth surface finishes, and the flexibility to integrate mounting holes, slots, or complex profiles.
• Perfect for applications where thermal performance and fit accuracy are critical.

🔷Features

• Unmatched precision — tight tolerances for exact fit and thermal contact.
• Complex geometries — shapes not possible with extrusion or stamping.
• Small to medium volumes — cost-effective for prototypes and specialty runs.

🔷Technical Specifications

• Material: AL6061-T6, AL6063-T5, 1070, ADC12, as your request.
• Tolerances: ±0.05 mm typical (tighter available)
• Fin thickness: ≥1 mm (CNC dependent)
• Finish options: Anodizing, chromate conversion, plating, painting

🔷Machining type

Machining Type	Description	Typical Applications	Typical Tolerance*
Drilling Holes	Creating through-holes or blind holes; can be countersunk or counterbored.	Mounting to PCBs, housings, brackets	±0.05–0.1 mm
Tapping (Thread Cutting)	Cutting internal threads into drilled holes (metric or imperial sizes).	Screw mounting points, mechanical assembly	±0.05 mm (thread pitch)
Milling (Slotting/Pocketing)	Removing material to form slots, pockets, or contours via CNC milling.	Airflow channels, component clearance	±0.05 mm
Turning (Lathe Machining)	Rotating part shaping for cylindrical designs.	Round LED housings, motor cooling parts	±0.05 mm diameter
Surface Facing	Flattening base or top surfaces for smoothness and flatness.	Thermal interface base, assembly surfaces	Flatness ≤0.05 mm
Chamfering & Deburring	Beveling edges and removing burrs.	Safety edges, assembly-friendly designs	±0.1 mm
Counterboring	Flat-bottom recess for bolt heads below surface.	Concealed fastening	±0.05 mm
Countersinking	Conical recess for flush-fitting screws.	Flush mounting of flat-head screws	±1° angle tolerance
Thread Milling	Milling threads with high precision.	Large-diameter or special threads	±0.05 mm
Keyway & Groove Cutting	Creating alignment slots or mechanical keyways.	Rotating assemblies, precision alignment	±0.05 mm
Custom Fin Shaping	Adjusting fin height, thickness, or angles.	Optimized airflow, reduced weight	±0.05 mm
Pocket Milling	Creating recessed cavities for components.	Sensor integration, thermal pads	±0.05 mm
Engraving / Marking	Permanent marking with CNC or laser.	Logo, part number, serial code	±0.1 mm
Surface Texturing	Micro-grooves or patterns for heat or coating benefits.	Enhanced emissivity, coating adhesion	±0.05 mm depth
Assembly Features Machining	Machining snap-fit tabs, pins, interlocks.	Modular heatsinks, quick assembly	±0.05 mm
Heat Pipe Integration	Slots/holes for embedded heat pipes or vapor chambers.	High-power cooling systems	±0.05 mm

🔷Applications

• High-power LEDs
• RF & microwave devices
• Industrial automation systems
• Aerospace & defense electronics
• Laboratory instrumentation

🔷Custom Order & Contact

• Custom Manufacturing to Your Specifications
  Our engineering team works closely with you. We ensure precise dimensions and optimal thermal performance. We also focus on cost-effective production.
• Send us your requirements today, and we’ll provide a tailored solution and competitive quotation.