Stamping Aluminum Heatsink

High-Volume Stamped Aluminum Heatsinks — Fast. Cost-Effective. Reliable.

Cost-effective thermal solutions for high-volume applications — precise stamped fins, consistent performance, and flexible finish options.

🔷Product Overview

  • Stamped heatsinks are formed from sheet aluminum using progressive dies and presses that cut, bend and form fin arrays.
  • They deliver a balance of thermal performance and cost advantages for LED lighting, power supplies, consumer electronics and appliance markets.

🔷Features

  • Low unit cost at scale — optimized for medium-to-high production volumes.
  • Repeatable geometry — high dimensional consistency across long runs.
  • Design flexibility — various fin shapes, louvers and integrated mounting tabs.

🔷Technical Specifications

  • Material: 1050 aluminum (custom alloys available)
  • Sheet thickness: 0.3–2.0 mm (typical)
  • Fin height: 2–40 mm (depends on design)
  • Fin pitch: 0.5–6.0 mm (design dependent)
  • Max strip width: up to 350 mm (replace per capability)
  • Finish options: anodize, powder coat, plating
  • Production rate: presses from 30–300 SPM (strokes per minute)

🔷Manufacturing Process

  1. Design for manufacturability (DFM) & tool design
  2. Progressive die manufacturing
  3. High-speed stamping & forming
  4. Secondary operations (bending, tapping, spot welding)
  5. Surface treatment (anodize, coating, plating)
  6. Quality inspection & packing

🔷Applications

  • LED lighting
  • Power supply & converter cooling
  • Consumer electronics (set-top boxes, chargers)
  • Household appliances (motors, inverters)

🔷Custom Order & Contact

  • Custom Manufacturing to Your Specifications
    Our engineering team works closely with you. They ensure precise dimensions and optimal thermal performance. They also focus on cost-effective production.
  • Send us your requirements today, and we’ll provide a tailored solution and competitive quotation.