Aluminum Die Casting

Custom aluminum housings, thermal enclosures, end caps and structural
components manufactured from customer drawings.

Custom Aluminum Die-Cast Components

Glary manufactures custom aluminum die-cast housings, heat-dissipating enclosures, lighting components and structural parts from customer drawings. Internal cavities, reinforcing ribs, mounting bosses, sealing grooves and cooling fins can be formed as part of the casting, with CNC machining added for critical holes, threads and mounting surfaces.

Typical Material: ADC12 Aluminum Alloy
ADC12 is commonly used for custom die-cast housings, thermal enclosures and structural components.

CNC-machined aluminum die-cast thermal housings with cooling fins — Machined Die-Cast Thermal Housings

Custom aluminum die-cast housing with integrated cooling fins — Die-Cast Housing with Integrated Cooling Fins

Silver and black die-cast aluminum heat-dissipating enclosures — Finished Heat-Dissipating Enclosures

Round aluminum die-cast motor housings with cooling fins — Die-Cast Motor Housings

Large die-cast aluminum electronic enclosure frame with sealing groove — Die-Cast Electronic Enclosure Frame

Black aluminum die-cast lighting housing and finned end cap — Die-Cast Lighting Components

Integrated Features in a Single Casting

Cooling fins, internal cavities, reinforcing ribs and mounting bosses can be formed as one structure, reducing separate components and assembly steps. Sealing surfaces, threaded holes, connector openings and other critical interfaces can then be CNC machined according to the drawing.

Die-cast aluminum housing with internal cavities and mounting features — Internal Cavities and Mounting Features

Aluminum die-cast component with integrated cooling fins and structural supports — Integrated Cooling Fins and Structural Supports

CNC-machined die-cast aluminum housing with sealing and assembly interfaces — Die-Cast Lighting Components with Integrated Cooling Fins

Die-Cast Thermal Enclosures

Glary manufactures die-cast aluminum enclosures that combine housing, cooling and mounting functions in one component. Cooling fins, internal installation space and mounting features can be formed as part of the casting, while component contact surfaces, threaded holes and connector openings can be completed by CNC machining. Housing size, fin arrangement and surface finish are produced according to the customer’s drawing.

Black die-cast aluminum lighting component with integrated cooling fins — Die-Cast Lighting Thermal Component

Compact die-cast aluminum heat-dissipating enclosure with mounting features — Compact Heat-Dissipating Enclosure

Industrial die-cast aluminum electronic enclosure with external cooling fins — Industrial Electronic Enclosure

From Tooling to Repeat Production

Before tooling, we review the part structure, critical functional areas, CNC machining requirements, surface finish, assembly interfaces and expected order volume. Initial samples are checked against the confirmed drawing before repeat production. Once approved, the same dimensional, appearance and processing requirements are followed for subsequent orders.

Drawing Review

Part structure, functional areas and secondary processing requirements are confirmed.

Tooling and Samples

Initial samples are produced and checked before approval.

Repeat Production

Confirmed drawings and samples are used as the reference for subsequent orders.

Complex aluminum component produced in an industrial die casting machine

From Casting to Finished Component

A casting is rarely the finished component. Glary can coordinate CNC machining, drilling and tapping, surface preparation, powder coating, painting, laser marking and component assembly according to the drawing. Keeping these processes within one production workflow helps reduce fit problems between the housing, covers and internal components.

CNC-machined features on a black aluminum die-cast lighting housing — CNC-Machined Functional Features

Die-cast aluminum electronic housing with machined openings and sealing interfaces — Machined Openings and Sealing Interfaces

Green powder-coated aluminum die-cast enclosure with cooling fins and assembled components — Surface Finishing and Component Assembly

Inspection Before Shipment

Before shipment, key dimensions, machined holes and threads, surface appearance and assembly condition are checked against the confirmed drawing and approved sample where applicable. Inspection items are selected according to the function and agreed requirements of each component.

1. Dimensions

Overall size and critical locations

2. Machined Features

Holes, threads and mounting surfaces

3. Surface Appearance

Coating, finish and visible defects

4. Assembly Fit

Covers, components and installation interfaces

Have a Die-Cast Component in Development?

Send us your drawing, 3D file or sample details. We can review the part structure, CNC machining requirements, surface finish and expected order quantity before quotation.

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