Custom Die Cast Aluminum Heat Sink
GLARY supplies custom die cast aluminum heat sinks and finned housings
to your drawings. We provide machined LED and power-module contact
faces, drilled and tapped mounting holes, and specified surface finishes.
- Integrated fins, mounting bosses and brackets
- Contact-face flatness and roughness to drawing
- Thermal contact areas left uncoated as specified
- Samples with machining and finishing completed
Why Choose GLARY for Your Die Cast Aluminum Heat Sink?
- 10 Die Casting Lines, 280–630T： For custom heat sinks and finned housings.
- Custom Parts from 10 Pieces： Small batches for new equipment and trial assemblies.
- Casting, Machining and Finishing： Contact-face milling, drilled and tapped holes, and powder coating supplied to your drawing.
- Finished Samples for Approval：Check assembly fit and thermal performance before batch production.
- Inspection to Agreed Drawing Requirements： Specified contact-face flatness, mounting-hole positions and critical dimensions checked before delivery.
Die Cast Aluminum Heat Sink Features
Custom Fin Shapes and Spacing
Round, rectangular or irregular bodies with fin height and spacing matched to the available installation space.
Machined LED and Power-Module Contact Faces
Contact faces machined to specified flatness and surface roughness, with mounting holes matched to your LED board or power module.
Integrated Mounting Features, Fewer Separate Parts
Cooling fins, housing walls, bosses and brackets can be combined in one casting, reducing separate parts and fastening points. For designs that also require enclosed electronics, PCB mounting and cover interfaces, see our die cast aluminum enclosures.
Clearance for Cables and Fasteners
Cable openings and gaps between fin groups leave room for connectors, mounting screws and assembly tools.
Die Cast Aluminum Heat Sinks for LED and Power Electronics
LED Lighting
Custom die cast aluminum heat sinks for street lights, floodlights and high-bay lights. Supplied with machined LED board contact faces and fixing points for lenses or covers.
Power Supplies and LED Drivers
Finned housings that combine cooling surfaces with space for the power-supply or driver assembly. Supplied with device contact pads, board-mounting bosses and cable openings.
Inverters and Motor Drives
Die cast heatsink bodies with machined power-module seating faces and tapped fixing holes. Contact-face flatness, roughness and hole positions follow your module installation requirements.
Industrial Electronics
Custom heat sinks for controllers and power-control equipment with restricted installation space. Stepped bodies, mounting flanges and local fin clearances fit around adjoining components.
ADC12 Die Cast Aluminum Heat Sink Examples
GLARY supplies these ADC12 die cast aluminum heat sinks with machining, drilling, tapping and powder coating completed to the approved part drawings.
150 mm Die Cast Aluminum Heat Sink
This 150 mm ADC12 heat sink combines parallel cooling fins, a housing body and an extended mounting section.
120 mm Die Cast Aluminum Heat Sink
This 120 mm ADC12 heat sink combines closely spaced radial fins, central reinforcing ribs and mounting bosses.
40 mm Die Cast Aluminum Heat Sink
A compact 40 mm ADC12 heat sink with fins around a recessed center and internal mounting bosses.
60 mm Die Cast Aluminum Heat Sink
This 60 mm ADC12 heat sink has radial fins, central reinforcing ribs and an opening between the fin groups.
Need similar die cast aluminum heatsink? Send your drawing, quantity and finish requirements.
Die Cast Aluminum Heat Sink Specifications and Supply Options
- Material
- Contact Faces
- Fins & Clearance
- Machining & Finish
- Samples & Inspection
Die Cast Aluminum Heat Sink Materials
GLARY supplies die cast aluminum heat sinks in ADC12, A360 and A380. The alloy grade, material standard and any required material reports are confirmed with your quotation.
Machined LED and Power-Module Contact Faces
Die cast heatsinks can include CNC-machined contact faces for LED boards and power modules. We machine mounting pads, holes and threads to your drawing, with specified flatness and surface roughness for the thermal interface.
Custom Fin Dimensions and Assembly Clearance
Fin height, thickness and spacing are made to the approved casting drawing. Custom fin layouts accommodate mounting holes, bosses and other assembly features, with clearance for fasteners, connectors and installation tools.
Die Cast Heat Sink Machining and Finishing
Our CNC machining includes contact-face milling, drilling, tapping, boring and slotting. Surface finishing options include powder coating and painting, with specified thermal contact faces, threads and fitting bores kept uncoated.
Finished Heat Sink Samples and Inspection
Samples include the agreed machining and finish for your assembly checks and thermal testing. Inspection covers specified contact-face flatness, mounting-hole positions and critical fin dimensions before batch supply.
Explore our die cast aluminum parts, or view other manufacturing options for aluminum heat sinks.
Get a Quote for Your Die Cast Aluminum Heatsink
Send your drawing, order quantity, alloy and finish requirements. GLARY will review tooling, machining and delivery details for your quotation.
Frequently Asked Questions
Does every custom heat sink require a new mold?
A new mold is required if existing tooling cannot match your design. We check the overall shape, fin layout and mounting features before confirming the tooling requirement
Can you review a 2D drawing without a 3D model?
Send the dimensioned drawing for an initial review. We will identify any missing details and confirm whether a 3D model is needed before tooling can proceed.
Can you supply a matching cover for a die cast heatsink enclosure?
Yes. Send drawings for both the body and cover, including fixing points and mating dimensions. Any gasket groove or sealing requirement should also be specified.
Can you guarantee a cooling capacity in watts?
We do not assign a watt rating from the casting dimensions alone. Test the die cast aluminum heatsink with your heat source, thermal interface and airflow under the intended operating conditions.
What information is needed for a quotation?
Send your drawing or 3D model, quantity, alloy, machining requirements and finish. Mark critical tolerances and include any material-report or inspection requirements.
What is the MOQ for a custom die casting heatsink?
The MOQ is 10 pieces for custom parts. Tooling is quoted separately based on your drawing.
What is the lead time for custom die cast aluminum heat sinks?
New tooling takes approximately 30 days, followed by around 7 days for samples. The schedule is confirmed after reviewing the final drawing, machining and finishing requirements.