Extruded Aluminum Enclosure for
EV Charging Systems
Extruded aluminum enclosure designed for EV charging systems
with integrated cooling and installation features.
Aluminum EV charger enclosures are widely used in AC chargers, DC fast chargers, wall-mounted charging units, and EV charging infrastructure.
The enclosure provides structural protection for power electronics while accommodating cooling structures, charging cable interfaces, internal assemblies, and installation features.
Enclosure dimensions, cooling structures, connector layouts, and mounting features are configured according to charging capacity, installation requirements, and operating conditions.
01 Extrusion Profile Design
The extrusion profile is designed to integrate the enclosure body, cooling fins, internal grooves, and assembly features into a single aluminum profile.
Profile dimensions, wall thickness, and structural details are configured according to thermal requirements, internal component layout, and extrusion feasibility.
02 Extruded Aluminum Housing
The enclosure body is manufactured from an aluminum extrusion profile that forms the primary housing structure.
Cooling fins, internal grooves, and assembly features are integrated into the profile to reduce secondary machining and simplify assembly.
03 Cooling and Ventilation Features
Cooling fins increase the available heat dissipation area, while ventilation openings promote airflow through the enclosure.
The cooling structure is configured according to charging power, thermal requirements, and operating conditions.
04 End Plate Features
End plates are designed to accommodate ventilation openings, connector cutouts, and fastening features according to the enclosure layout.
Additional openings and sealing features may be incorporated according to equipment requirements and the operating environment.
05 Finished Enclosure Assembly
The enclosure body and end plates are assembled using fastening features integrated into the extrusion profile and end plate design.
Assembly methods are configured according to enclosure dimensions, maintenance requirements, and product applications.
06 Typical Applications
Aluminum EV charger enclosures are used in a wide range of electric vehicle charging equipment and power conversion systems.
Typical applications include AC wall chargers, DC fast charging stations, commercial charging equipment, fleet charging systems, and EV charging infrastructure.
Enclosure dimensions, cooling structures, connector layouts, and installation features are configured according to charging power, installation conditions, and application requirements.
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